Compliance of Surface Mount Component Lead Designs with Rectangular and Circular Cross Sections

11 September 1989

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Circular cross-section compliant lead designs for surface mount (SM) active components is a recent packaging technology innovation. Thermo- compression (TC) bonded circular cross-section wire-leads are now used to convert SM leadless ceramic chip carriers (LCCCs) to leaded packages with improved solder attachment reliability margin on organic substrates. Through-hole mount (THM) components modified for SM assembly typically have axial leads with uniform circular cross-section.