Lead-Tin-Arsenic Wiping Solder
01 April 1940
joints occur in every leadSOME fourteen orofmore wipedused making theseTojointsmile ofonelead sheathed telephone cable, and in from to two million pounds solder are per year. join cables a sleeve of sufficient diameter to accommodate the bundle of spliced wires is slid in place at the junction, the ends of the sleeve are beaten to conform to the circumference of the cable, and an air-tight and mechanically strong joint formed at each end of the sleeve by molding a solidifying mass of solder into the desired shape. This last step is called the wiping operation. The making of a successful wiped joint depends upon a satisfactory composition in the solder and considerable skill on the part of the splicer. The two factors are inter-related in that the more dextrous operators can produce satisfactory joints with solder compositions which could not be shaped by the average operator. The most satisfactory composition for a wiping solder from practical tests has been found to be about 38 per cent tin, 62 per cent lead. A solder containing 40 per cent tin also possesses satisfactory handling qualities and is used to some extent. If the tin content is much above 40 per cent the workable temperature range in which the solder is plastic becomes too limited for practical handling. The plastic range can be increased by increasing the lead content above 62 per cent but then it is found that the joint becomes coarse-grained and porous. The highest practicable lead content is of course advantageous from an economic standpoint.